| dc.contributor.author | SOSIAWAN, ARIF | |
| dc.date.accessioned | 2019-12-03T06:28:46Z | |
| dc.date.available | 2019-12-03T06:28:46Z | |
| dc.date.issued | 2019-08-01 | |
| dc.identifier.uri | http://repository.umy.ac.id/handle/123456789/30720 | |
| dc.description | PT SGM is a company that makes nutritious products made
from milk which is one of the locations in Yogyakarta. In the
process of milk powder production there are still some potential
wastage both in the wet process and dry process which can cause
low productivity and high resource use. This research background
is increasing of competition, increasing customers requirement
and corporate targets that must reduce air and energy use by 2-
5% per year. The purpose of this study is to evaluate the production
process through a lean manufacturing concept approach to
minimize waste that occurs using value stream mapping (VSM).
Value stream mapping (VSM) is a mapping through value stream
with details of activities that provide added value and activities
that do not provide added value. The research method used is case
study and a qualitative method carried out on the flow of milk
powder production process. The resulting analysis results are then
applied as a future process mapping activity and compared to the
current activity mapping process.
Based on the results of the study showed that the lead time
decreased from 14 hours to 8 hours, so it was more efficient 6
hours or 42.8% then activities that did not provide added value
decreased 72.7% from 29,700 seconds to 8,100 seconds by
eliminating waste by reducing the number of liquid milk tanks and
the number of silos for milk powder. Then some productivity
parameters also showed good results, among others, operating
efficiency could still be in the range of 82.5% -83.7%, reduction of
wasted milk material (losses) decreased by 1.7% from 5.7% to
4.0%, then the average water use was reduced to - 11% and energy
reduced by -3%. | en_US |
| dc.description.abstract | PT SGM is a company that makes nutritious products made
from milk which is one of the locations in Yogyakarta. In the
process of milk powder production there are still some potential
wastage both in the wet process and dry process which can cause
low productivity and high resource use. This research background
is increasing of competition, increasing customers requirement
and corporate targets that must reduce air and energy use by 2-
5% per year. The purpose of this study is to evaluate the production
process through a lean manufacturing concept approach to
minimize waste that occurs using value stream mapping (VSM).
Value stream mapping (VSM) is a mapping through value stream
with details of activities that provide added value and activities
that do not provide added value. The research method used is case
study and a qualitative method carried out on the flow of milk
powder production process. The resulting analysis results are then
applied as a future process mapping activity and compared to the
current activity mapping process.
Based on the results of the study showed that the lead time
decreased from 14 hours to 8 hours, so it was more efficient 6
hours or 42.8% then activities that did not provide added value
decreased 72.7% from 29,700 seconds to 8,100 seconds by
eliminating waste by reducing the number of liquid milk tanks and
the number of silos for milk powder. Then some productivity
parameters also showed good results, among others, operating
efficiency could still be in the range of 82.5% -83.7%, reduction of
wasted milk material (losses) decreased by 1.7% from 5.7% to
4.0%, then the average water use was reduced to - 11% and energy
reduced by -3%. | en_US |
| dc.language.iso | other | en_US |
| dc.publisher | MAGISTER MANAJEMEN PROGRAM PASCASARJANA UNIVERSITAS MUHAMMADIYAH YOGYAKARTA | en_US |
| dc.subject | Lean Manufacturing, Value Stream Mapping, Waste, Productivity | en_US |
| dc.title | EVALUASI PENERAPAN LEAN MANUFACTURING DENGAN METODE VALUE STREAM MAPPING TERHADAP PENINGKATAN PRODUKTIVITAS DI PROSES PRODUKSI SUSU BUBUK (STUDI KASUS) | en_US |
| dc.type | Thesis | en_US |
