IDENTIFIKASI CACAT RODA GIGI PADA PROTOTIPE FAN INDUSTRI MENGGUNAKAN ANALISIS SPEKTRUM DAN CONTINUOUS WAVELET TRANSFORM
Abstract
Gear is one of the power transmission systems in industrial fan that is
used to reduce fan rotation. Spectrum analysis can be used to detect fault in the
pair of gears. However, spectrum analysis only applies to signals that are
stationary and periodic. In industrial fan, the changes of fan workload causing the
signals become non-stationary and non-periodic. Continuous wavelet transform
(CWT) analysis is suitable for this condition. The purpose of this research is apply
the CWT analysis for the gear fault identification in industrial fan.
In this research, three variations of gear conditions were used (Normal,
Fault level 1, and Fault level 2). Fault level 1 are pitting fault with 1.5 mm
diameter in one tooth. Fault level 2 are fault with loss of one tooth. Data
processing was performed by using MATLAB 2019a software. The results of data
processing are grouped into 2 (original data and data after Time Synchronous
Averaging (TSA)). Each variation of the gear conditions is plotting in time
domain, spectrum, and CWT.
The results of the research showed the CWT analysis was successfully
used to identify gear fault in industrial fan. The TSA method makes the results of
the CWT analysis better by reducing the noise effect. Increasing the level fault is
shown by increasing value of GMF amplitude. In condition fault level 1, GMF
amplitude increase 2.5 times in normal conditions. In fault level 2, the GMF
amplitude increase 4 times in normal conditions and 1.5 times in fault level 1.