ANALISA PENGARUH MEDIA CETAK PADA PENGECORAN PULLEY MOBIL BERBAHAN DASAR MESIN TEXTILE BEKAS
Abstract
The advances in industrial technology has been developing rapidly, and one of them is metal industry. The advance in metal industry plays crucial role in automotive industry since most materials used is metal. Pulley is the component which serves as mechanical connector to AC compressor, Alternator, Power Steering, and water pump using V-belt as its power transfer element. This research aims to study the influence of molding sand on the micro structure and the hardness of pulley casting made from used textile machinery. The result of the chemical composition test on used textile machinery pulley showed 92.89% Fe content as the most dominant element. Furthermore, the other content such as C element was measured to be 3.1336%, whereas the other dominant element beside C was Si amounted at 2.0036%. There was also some non-dominant element such as Mn as much as 0.4795%, Cu as much as 0.1729% and Cr as much as 0.1295%, and there were 11 other elements below 0.07%. The micro structure of the pulley with 100x magnification showed long graphite flakes (lamellar eutectic graphite). The micro structure of pulley with the wet molding sand variable had much graphite. It is in which perlite is dominantly seen in big size so that the material has a good level of hardness. Meanwhile, the micro structure of pulley with dry molding sand variable was dominantly consisted of medium-sized perlite. Thus, its characteristics is more resilience and soft. The result of the hardness test on pulley with wet molding sand showed that the mean hardness value was 146.403 BHN while the test on pulley with dry molding sand showed that the mean hardness value was 115.043 BHN. Therefore, the pulley has stiff and tough characteristic with high level of elasticity because it has Si element of 2%.